PACKIN installed a Signode GCU NG 2500 automatic strapping machine in Hamburg, Germany, for a paper products manufacturer. The machine was connected to the client’s existing wrapping machine to improve speed, flexibility, and efficiency across the packaging line.
Today, in our PACKIN Machines series, we are focusing on the installation of a Signode GCU NG 2500 strapping machine in Hamburg, Germany.
What Did We Install?
Our client, a manufacturer of paper products, was looking for an optimal solution to improve the speed and flexibility of an existing production line. For this purpose, we installed an automatic Signode GCU NG 2500 strapping machine and connected it to the client’s existing wrapping machine.
How Long Did the Installation Take?
The full installation and implementation process was completed in less than one week.
Technical Specifics and Machine Characteristics
For the successful installation of this type of strapping machine, precise positioning is essential and must follow the technical requirements of the line. The machine was mechanically installed, while the communication setup and testing were scheduled for the next defined stage of the complete packaging line installation.
The principle in flow line installation is that each machine must be positioned according to the sequence of operations. The installed Signode GCU NG 2500 weighs nearly 5 tons and was installed on an area of 32 square metres, or 8 m x 4 m.
For safety purposes, a protective fence with locking doors was installed for use while the machines are operating.
The machine operator received workplace safety instructions, as well as explanations related to the machine’s operation and functions for normal use. In addition to the initial briefing, the employees completed specialized training for working with the machine and received detailed documentation in the local language.
Advantages of the Signode GCU NG 2500
The machine is designed to reduce maintenance requirements while providing lower energy consumption and strong operational results. A clear example of its efficiency is its working capacity: the machine can strap 70 to 80 pallets per hour.
The main advantages of the Signode GCU NG 2500 include:
HMI Control Panel
The HMI control panel enables precise real-time control and operational management. It also simplifies machine servicing through self-diagnostics.
Automatic Strap Feeding
The machine supports easy one-button operation. The strap is fed into the sealing module, which helps extend operating time. The telescopic strap tracks allow high-speed and accurate strap feeding, especially for vertical strap positioning on the load.
MH Modular Sealing Heads
The MHC modular head is designed for high-performance strapping with Tenax® PET straps with a thickness of 9 to 12 mm.
High Level of Flexibility
The machine offers excellent flexibility for strap placement on different types of products.
Stable Pallets and Consistent Load Heights
Through optimized and highly accurate load compression, each pallet can be compressed and strapped without damaging the products.
Project Challenges
The installation and commissioning process of the machine was completed smoothly, without major difficulties. This helped the client quickly achieve optimization in their packaging processes.
Why This Project Matters
This project demonstrates how a high-performance automatic strapping machine can be integrated into an existing packaging setup to improve pallet stability, line flexibility, and operational efficiency.
If your business needs to optimize pallet strapping, connect new equipment to an existing packaging line, or improve industrial packaging efficiency, contact PACKIN for a solution tailored to your production process.
Related PACKIN Machines Projects
- Signode ISB Mono strapping machine in Lukovit
- Wrapping and strapping machine in Svitavy, Czech Republic
Frequently Asked Questions About the Signode GCU NG 2500 Project in Hamburg
What machine did PACKIN install in Hamburg?
PACKIN installed a Signode GCU NG 2500 automatic strapping machine.
What was the client’s industry?
The client was a manufacturer of paper products.
Why was the machine installed?
The machine was installed to improve speed, flexibility, and efficiency across the client’s packaging line.
Was the Signode GCU NG 2500 connected to existing equipment?
Yes. PACKIN connected the machine to the client’s existing wrapping machine.
How long did the installation take?
The full installation and implementation process was completed in less than one week.
How much space was required for the machine?
The machine was installed on an area of 32 square metres, or 8 m x 4 m.
How much does the Signode GCU NG 2500 weigh?
The installed machine weighs nearly 5 tons.
What is the working capacity of the machine?
The Signode GCU NG 2500 can strap approximately 70 to 80 pallets per hour.